Thursday, March 8, 2012

V3.10 - Drill Press: Parts and Parts

Last week, we left off at item number 8 on our list of things to consider when buying a Drill Press. Item 8 is a very important thing to consider if you intend to keep your Drill Press for a while. It’s also something that is a problem for some companies. We’ll explore the reasons it’s a problem, even though there isn’t a lot that we consumers can do about it, except let the manufacturers know of our displeasure.

Ok, so number 8 says: Be certain you can get proper replacement parts and service, if needed. Now, I could leave it at that and just dump you, but I am just not that way. Any advice I give in these columns has to be impartial and honest, above all. Frankly, there is a company that is near and dear to my heart that is having some serious part delivery issues right now. Truthfully, it wasn’t their fault that they got into this condition, but they have to deal with it now.

Of course, I’m talking about Delta. For those that don’t know, I was a founding member of Delta’s Technical Service Department back in 1985 and I finished my career with them in 2005, as their Technical Service Manager. Had things not been so discombobulated (that’s a southern word meaning: messed up) I’m sure I would still be with them…but that tale was told in this column last year - so let’s move on.
Anyway, Delta - when its tools were made in the USA (and I mean FULLY made here, not just assembled here) used to be able to supply parts for decades. They stored the patterns and kept the blueprints like, forever. They understood the value of being able to support their tools far into the future. I think some of that mindset might have been due to the efforts that Delta made in the war support and schools markets. Both of those groups would probably require their supplier (Delta or whoever) to be able to support the product for a set amount of time. So let’s step aboard the Wayback machine and take a look at Delta once it started making tools in the far East. That was when Delta discovered the same thing that other manufacturers did. Once a tool that was say, made in China, was discontinued, the Chinese manufacturer destroyed all of the molds and patterns, and probably the actual blueprints. The trick to keep this from biting you was to obtain a decent record of your part purchases and make your best forecast of future part purchases. Then you’d order however many parts you think you’d need for however many years you intend to support the tool. We need to stop here for this week, but we’ll do it more next time…

Send your questions or comments to:
Toolsmartz@bellsouth.net and we’ll see what we can do to help you.

Saturday, March 3, 2012

V3.9 - Drill Press: Speeds and Capacities

Alright, if you’ve followed along for the past 3 weeks, you (hopefully) know more about the workings of Drill Presses. We’ve told you about just how versatile a Drill Press can be. Now, you’ve made the decision that this is one machine your shop could really use… but what to look for? What are the most important features to consider? What will it have that will allow you to fully utilize its capabilities? Well, let’s just take a look at some of those thoughts and give you some ideas.
1: The entire Drill Press should be solidly constructed to allow for long life and the ability to continue precision work over time.
2: The Drill Press table and base should be ribbed for strength and rigidity. They should be slotted. The table should have flats or ledges on the sides, which can be used for clamping the work. (This offers convenience and safety to the user.) The table should have a precision-ground work surface which helps keep the work accurate and the base should also have a flat surface for holding large workpieces. The table should be easily adjustable, up or down – left or right, for adapting to different drilling situations.
3: The Drill Press head should be cast iron since that offers excellent support and protection for the most important parts of the Drill press, the motor, the quill and the spindle.
4: The Drill Press should be equipped with a chuck that is tightened with a key, not by hand. The chuck should have a one-half inch capacity so that it will accommodate the various size bits and accessories. Many drill Presses feature a taper-mounted chuck. By having a taper-mounted chuck, the runout of the chuck/spindle is practically eliminated and the user is assured of accurate drilling. Some chucks feature a self-ejecting chuck key which ensures that the key is not accidentally left in the chuck.
5: The Drill Press should be equipped with a depth-stop. The depth-stop will allow the user to drill many holes at the same depth as the original hole. It eliminates guessing and allows precision accuracy.
6: The Drill Press should have an adjustable motor bracket support. It should be sturdily constructed to support the motor, yet adjustable to allow for ease of setting proper belt tension.
7: The Drill Press should have a selection of speeds for drilling wood, metal, plastic, glass and ceramics. Some Drill Presses feature a triple-pulley arrangement for easy selection of 12 different speeds, ranging from a low of 250rpm to a high of 3000rpm.
We’ll stop here, for this week…

Send your questions or comments to:
Toolsmartz@bellsouth.net and we’ll see what we can do to help you.

Thursday, February 23, 2012

V3.8 - Drill Press: Speeds and Capacities

My, my. We’re just moving right along with our information about Drill Presses.
At some point we’re going to get into ‘what to look for when buying a DP’. I’m sure that will help anyone who is contemplating adding a new machine to their shop.
For now, let’s get back to our rundown.

Where’d we leave off? Oh yes, we were at the chuck and the next nearest thing to talk about is the spindle. The ‘spindle’ is usually driven by a stepped-cone pulley or pulleys that are connected by a v-belt to a similar pulley on a motor. The ‘motor’ is bolted to a plate that is located at the rear of the head casting at the rear of the column. The average range of speeds of the typical DP is 250rpm to about 3000rpm. Delta used to manufacturer a ‘super hi-speed’ Drill Press. It was so named because the bit speed was around 10,000rpm. The motor only turned at 3450rpm, but because of the belt ratio, it could really turn ‘n burn. It seems that jewelers loved it. Since the motor shaft stands vertically, a sealed ball bearing motor is best suited for a Drill Press. For average work, a one-quarter or three-quarter horsepower motor usually meets most requirements.

The capacity, or ‘size’ of a Drill Press is determined by the distance from the center of the drill bit to the front of the column - then doubled. For instance, a 12-inch Drill Press can drill to the center of a 12-inch diameter circle, but the distance from the center of the bit to the front of the column is only 6 inches. This is how all Drill Presses are measured. One of the most versatile Drill Presses was the “Ram Radial” Drill Press. This was an industrial Drill Press that was used a lot, during the Second World War, in airplane factories. The head had a long appendage fastened to its back and that casting rolled inside a ball bearing track. What this allowed was that the head could be moved backwards and forwards almost 3 feet. I’m working off memory but as I recall this press could drill to the center of a 72-inch circle, or down to about an 8-inch circle…and any and all points in between. It was such a popular concept, but one that most home shop guys could not afford, that back in the 1970’s, Rockwell International created a home shop version that could drill to the center of a 32-inch circle. It could also slide in and out, just like its bigger brother, which enabled it to be just as versatile.

Next week we’ll outline a few tips to keep in mind when you’re out shopping for your new Drill Press.

Send your questions or comments to:
Toolsmartz@bellsouth.net and we’ll see what we can do to help you.

Thursday, February 16, 2012

V3.7 - Drilling, etc…

Ok, where were we? Lost in Space? In the Twilight Zone? Maybe in a Galaxy Far, Far Away? Nah, we were just playing around in the shop talking about Drill Presses.

Back we go… A conventional DP consists of the following main parts: the base, the column, the table and the head. The ‘base’ supports the machine. Usually it has pre-drilled holes that are for fastening the DP to the floor, a work table or a bench. Some bases have a machined surface that is used to hold a workpiece that might be too large to fit on the regular DP table. The ‘column’, usually made of steel, holds the table and the head and is fastened to the base. Actually the length of this hollow column determines whether the DP is a bench model (it mounts on a work bench) or a floor model (it stands on the floor). Floor DP’s range in height from 66 to 75 inches tall and bench-mounted models range in height from 23 to 48 inches tall. The ‘table’ is clamped to the column approximately midway between the head and the base. It can usually be moved up and down the column, so as to fit odd-sized objects inside the drilling range. The table may have slots and/or clamping ledges in it to aid in clamping and holding fixtures or workpieces. Most tables have a centered locator hole through them and some tables can be tilted, left or right, while some tables have a fixed position only. Some tables have a ready-made “dummy table” which can be easily attached to the table for certain sanding operations.
The term ‘head’ is used to designate the entire working mechanism that is attached to top of the column. The most important part of the head is the spindle. The spindle revolves in a vertical position and has bearings at both ends and is housed inside a moveable sleeve, called the quill. The quill, and therefore the spindle it houses, is moved downward by means of simple rack-and-pinion gearing, worked by the feed lever. When the feed handle is released, the quill is returned to its normal up position by means of a spring. Adjustments are provided for locking the quill and for presetting the depth to which the quill can travel. The quill usually has a stroke (travel length) of 2 to 3 and one-quarter inches on most home shop models. Industrial, or heavy-duty, DP’s usually have a stroke of 6 inches.
An average DP comes equipped with a one-half inch capacity geared chuck with key. This chuck offers the best grip for the most work.

We’ll wrap up this week here and be back with you next week.

Send your questions or comments to:
Toolsmartz@bellsouth.net and we’ll see what we can do to help you.

Wednesday, February 8, 2012

V3.6 - Oh, Those Little Tots

We now interrupt your regularly scheduled programming for this important commercial. Well, it’s not really a commercial, but it does have to do with television. If you’ve been reading my columns for any length of time, you probably know about my love for the antique baby strollers that were made by The Frank Taylor Co. They were branded as “Taylor-Tots” and are the Model T’s of the baby stroller industry. There is no telling how many of them were made from the mid-1920’s until around 1975. I restore them, publish an e-newsletter with over 100 readers and sell some parts. As far as I know, I have the only website in the world that is about these little guys. (shameless plug alert: www.3r1enterprises.com)

Anyway, I also watch a program called “American Restoration” and last night the program guide said something about a “1930’s Taylor Tot walker”. So I was all eyes when the program came on. A little into the program it showed the fellows buying a Taylor-Tot from a local picker. (“picker”- where did that term come from? We used to call them “junkmen” or “scrounges”. If we liked them, they were “collectors”.) So the picker pulls out this little stroller and it’s kind ragged - no push handle, or foot tray and the seat was all busted – and he says “It’s from the 40’s”… BZZZZT. Wrongo, me Bucko. Right off I saw that it had plastic beads which were not put on the Tots until 1956. So I knew these guys were clueless as to what they really had. But don’t worry, the real punchline came later in the show. Then they settled on a price of 50 dollars and the picker went away happy.

So, as the show went along, it showed them taking it apart, media blasting all the parts, making a new foot tray and push handle and then putting it all back together. My wife and I are watching this and I kept going “Yep…done that… and that… and that…and that”. It’s a wonder she didn’t throw her bag of popcorn at me, but then she’s not like that. So, they get the stroller done and it doesn’t look too bad. Actually, it’s a LOT better looking than it was when they first got it. It was very apparent that they had looked at some other strollers to see how the handle and foot tray should be shaped, but they did good. THEN, they had a nice couple show up to buy this thing and when Rick (the shop owner) said that he wanted 1700 dollars for it, I almost fell out of my chair. I can do a complete restoration for around 500 and I’ll put my work up against theirs any day. But then, they have shop rent and higher labor rates in NV than I do in TN.

Maybe I need to raise my prices…

Send your questions or comments to:
Toolsmartz@bellsouth.net and we’ll see what we can do to help you.

Wednesday, February 1, 2012

V3.5 - My friend, The Drill Press

So… last year I got to thinking (yes, my wife was shocked at that, too), I write about tools and I’m sure that some readers see what I write and think, “What the dickens is he talking about?”… because they have never heard of a wood shaper or a drill press or a bandsaw. So, I thought that this year, for as long as it lasts (not the year, the tools) I would introduce the crowd to the tools. That was the reason for the intro columns about the Wood Shaper.

Our next series will be about what’s likely, my favorite shop tool, the Drill Press. I’ve done a few columns about the chuck and stuff, but not any about DP’s in general. I call this my favorite tool because it’s the only one that’s ever tried to seriously maim me…and it was MY fault. The story is that I was getting ready to race my dirt track stock car for the very first time and I needed to make an accelerator bracket. So I had this piece of flat steel that I had bent on one end and I needed to drill a hole in that end. I was “in a hurry” and set the bent end flat on the Drill Press table, which left the other end sticking up at an angle…and I thought ‘oh, I can just hold it and it will be fine’… yea, right. I held it, started drilling the hole and BAM! before I could move, the bit grabbed the metal and swung it around so fast…and I looked down at my arm and all of a sudden I had this huge slice in it…started bleeding like a stuck pig and all because I was in too big of a hurry to clamp my work or put it in a vise. To this very day, I have a scar on my left wrist that looks like I tried to commit suicide. Seriously.

Anyway, back to our lesson…the Drill Press (hereafter referred to as a DP) was originally designed for the metalworking trades; however, with the availability of woodworking techniques and of cutting tools, jigs and attachments, the DP is now one of the most versatile tools in the shop. It not only drills in metal, it bores in wood and performs other woodworking operations such as mortising and sanding. In fact, after the table saw, the DP can easily become the second most important piece of equipment in the average home shop. Notice one technical distinction: it “DRILLS” in metal and “BORES” in wood. Since I am a tech-guy, such nuances are important. They really are. We’ll talk more about DP’s next time.

Send your questions or comments to:
Toolsmartz@bellsouth.net and we’ll see what we can do to help you.

Wednesday, January 25, 2012

V3.4 - The Last Word on Wood Shapers

Ok, so we’re gonna wrap up our informational series about Wood Shapers this week. That is, unless you folks come up with some questions that I can answer for everyone. I’m finding this sort of column a bit more difficult than I imagined because I can’t show you any pictures of what I’m talking about. I guess I’m just more used to writing Instruction Manuals when I’m talking about the features of a machine. Instruction Manuals have pictures. Now, if I’m discussing how to fix something…well, I did that over the phone for more than 20 years and Skype didn’t exist. So, “picture-less trouble-shooting” is right up my alley.
Alright, so where were we? Ah yes… another useful tool for Wood Shapers is called a ‘hold-down’. These are usually spring steel and the mount for them attaches to the fence. They apply downward (toward the table) and inward (toward the infeed fence) pressure to help keep the work snug against the fence as it enters the cutting circle. (see how a picture would be perfect right about here?)
No discussion about tools is complete without talking about Safety. A Wood Shaper is probably one of the most dangerous tools in a shop. It can cause kickback and loss of fingertips. Here are some good rules to follow when using your shaper.
1: Always wear the proper clothing. Generally it is a good idea to take off any wristwatches or bracelets and to wear tight-fitting clothing. The use of short-sleeved shirts will minimize the possibility of being pulled into the cutter. Never wear loose-fitting clothing or neckties when using a shaper. 2: Always use the appropriate hold-downs and guards. 3: Keep the cutters sharp. Sharp cutters will cut with less friction and minimum tear out. Less friction means that you will not need to use as much force to move the work thru the cutters. 4: With some cuts, it is better to make several light passes, rather than to try to make the cut in one pass. 5: Always minimize the open area around the cutters and the fence. In other words, keep the fence edges as close to the guard and cutter as possible. Too much open space can lead to snipes, gouges, kickbacks or nicks in the work. 6: Use work controlling devices such as hold-downs or stock feeders whenever possible to keep the work snug against the fence and table. 7: Always push the work past the cutters when completing the cut. Never release the work while it is still touching the cutter.

I’m not sure where we’ll go next time, but be sure to tune in. Same Bat-time, same Bat-channel. If you understand the reference, you’ve had more than a few birthdays.

Send your questions or comments to:
Toolsmartz@bellsouth.net and we’ll see what we can do to help you.